Thermal Spray Wires/Powder
From ₹260 *
Indicative range: 260 /kg - 390 /kg
Lightweight aluminum wire for thermal spray coating, offering excellent corrosion resistance and conductivity on metal surfaces. ISO-certified manufacturer; worldwide shipping available. Get a free quote today or call now for pricing.
Usually replies within one business day · Manufacturer in Jodhpur, India
Specifications
| Size | 3.15 MM |
| Density | 2705 Kg/m3 |
| Melting Point | 660.37 °C |
| Purity | 99% |
| Compatible guns | Electric arc spray and flame |
Application
Highlighted use-cases so you can quickly match the machine to your job.
Alu wire (aluminium wire) is widely used for thermal spray metalizing in oil refineries, chemical processing plants, marine and offshore facilities, storage tanks, pipelines, exhaust stacks, boilers, bridges, towers, power plants, and industrial structures. Applied with compatible arc spray guns or flame spray guns, it forms a protective aluminium coating that helps improve resistance to atmospheric corrosion, heat, and oxidation in suitable applications.
Aluminum spray wire is used to apply protective aluminium coatings to suitable steel equipment in oil refineries and chemical processing plants. The coating helps resist atmospheric corrosion and oxidation in demanding industrial environments.
Aluminium metalizing is used on selected boat surfaces exposed to humid conditions, condensation, and bilge water. The coating system must be selected according to the vessel material and its specific service environment.
Aluminum coated wire for thermal spray metalizing is used to protect suitable marine and offshore steel structures from atmospheric and salt-laden environmental exposure. It helps improve corrosion resistance and extend maintenance intervals.
Aluminium spray coatings are applied to suitable storage tanks, pipelines, and pressure vessel surfaces to provide corrosion protection. Surface preparation and coating specifications depend on the equipment's operating conditions and applicable standards.
It is used to create heat- and oxidation-resistant coatings on compatible exhaust stacks, boiler parts, and furnace components. The coating grade and application method should be chosen according to the operating temperature and environment.
Aluminium metalizing helps protect steel bridges, transmission towers, and poles exposed to weather and atmospheric pollutants. The coating can provide long-term corrosion protection when properly applied and maintained.
Aluminium spray wire is used for corrosion protection on suitable steel components in railway infrastructure, power plants, and industrial facilities. It helps protect exposed surfaces from atmospheric corrosion and oxidation.
In suitable arc spray applications, aluminium wire is used to deposit conductive coatings on selected electrical components and capacitor end surfaces. The process must be matched to the component design and required electrical properties.
Thermal-sprayed aluminium (TSA) can be used as a corrosion-protective base layer beneath a compatible paint or sealant system. The topcoat and surface preparation should be selected according to the required durability and service environment.
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Product details
Looking for aluminum wire (aluminium wire) for thermal spray metalizing at a competitive price? Airo Shot Blast Equipments is a manufacturer, supplier, and exporter in Jodhpur, India, offering aluminum spray wire for use with compatible arc spray guns and flame spray guns. Our spray-grade wire is used to create bright silver aluminium coatings that help protect steel components against atmospheric corrosion, freshwater exposure, heat, and oxidation in marine, oil refining, chemical processing, and industrial applications. Contact us for current prices, wire specifications, bulk order rates, and a customized quotation for your thermal spray coating requirements.
Aluminum spray wire is drawn aluminium wire made for thermal spray gun. The gun melts it with an electric arc or an oxy-fuel flame, and compressed air sprays the molten metal onto a grit-blasted surface, where it forms a thermally sprayed aluminium (TSA) coating.
Aluminium is a shiny, silver-white metal that quickly forms a thin, tough oxide layer on its surface. That layer is what protects it: it resists many acids and most atmospheric attack, though it is not suited to strongly alkaline conditions.
Used correctly, a thick TSA coating can last for many years with little maintenance.
| Feature | Aluminum wire | Zinc wire | Zinc-aluminium wire |
| Melting point | 660 °C | 420 °C | In between |
| Protection | Barrier plus galvanic, with an oxide film | Sacrificial (zinc corrodes first) | Combination of both |
| Heat resistance | Higher | Lower | Medium |
| Alkaline conditions | Not suitable | Better | Better |
| Cost | Lower | Medium | Higher |
| Best for | Heat, marine, chemical and freshwater | General corrosion protection | Severe or mixed conditions |
Choose Al wire for hot or marine environments. Choose zinc wire for general, economical sacrificial protection. See also our Metalizing Wire and Thermal Spray Metalizing Wire pages.
We are the best aluminum wire manufacturer in India. We supplier of aluminum alloy wire, zinc wire, zinc wire, molybdenum wire, bronze wire, copper wire, brass wire and also manufacturers sand blasting machine, shot blasting machine abrasive blasting machine, sand blasting cabinet, thermal spray gun, and flame spray gun etc.
FAQs
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Aluminum wire is used in arc and flame spray guns to apply bright silver aluminium coatings that protect steel from corrosion, heat and oxidation.
It starts from ₹260 per kg, with an indicative range of ₹260–390 per kg.
It depends on the job. Aluminium handles higher temperatures and is widely used in marine and chemical settings. Zinc provides sacrificial protection at a lower cost and handles alkaline conditions better.
Yes, with the correct wire diameter for each gun.
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