Zinc Spray Booth

ZINC SPRAY BOOTH FOR LPG CYLINDERS

Zinc Spray Booth for  LPG Cylinders are manufactured and supplied by Airo Shot Blasting Equipments. We offer zinc spray booths for various LPG cylinder manufacturers. Recently Airo Shot Blasting has manufactured a whole automatic zinc spray booth (aluminum spray booth) for one of the largest cylinder manufacturers in India, this system needs individual arbitration only for loading & unloading cylinders and for the supervision of the method. The repeated condition can be confirmed with quantitative production. Cylinders to be hinged vertically on an overhead conveyor which primarily goes to the sand blasting cabinet and then to the thermal spray coating booth.

Metalizing Spray Booth

Metalizing Spray Booth design will bring down the complexities of cylinder manufacturers which were earlier due to higher production demands & uneven manual coating works. Airo Shot Blast India is active in the field of manufacturing Metalizing spray Booth systems for longer than the last 20 years. The core competency of the company is to produce and develop thermal spray coating equipment as well as automation together. 

Dry Spray Booth for Zinc Metallizing Of LPG Cylinders

Purpose:

Zinc Coating (Metalizing) of the outer surface of LPG Cylinder

The LPG Cylinder is placed manually on a two roller conveyor which moves forward direction as well as rotates inside the thermal spray booth. The two roller conveyor is driven by an electric motor. The Worker spray Zinc or Aluminum with the help of either Wire Flame Spray Gun or Arc Spray Gun (Air Drive or DC Drive) with Electric Power Source.

The dust & fume produced during the Zinc Metallizing (aluminum metalizing) process is absorbed by the exhaust fan mounted on Reverse Pulse Jet Pleated Filter Dust Collector. The Cyclone collects the coarse dust & much little dust gets collected in the Reverse Pulse Jet Pleated Filter Dust Collector, keeping the atmosphere clean and friendly.

Min. dia. 306 mm x length 621 mm & maximum diameter 350mm x length 730mm.

Production Output:

701 to 801 nos./shift cylinder diameter 306 mm x 621mm length with Arc Spray Gun (may be flame spray gun).

Zinc Coating (Metalizing) of outer surface of LPG Cylinder

Minimum diameter 306 mm x length  621 mm and max diameter 351 mm x length 731 mm.

Production Output:

701 to 801 nos./shift cylinder diameter 306 mm x length 621 mm with Arc Spray Gun (may be flame spray gun).

Vestibules:

Both sides of Zinc Spray Booth (Aluminum Spray Booth)  are provided with Vestibules to stop the spread of dust and fumes at the entry or exit of the LPG Cylinder.

LPG Cylinder

LPG (Liquified Petroleum Gas) an extremely inflammable gas is always suggested to use by following a list of safety directions and so being to be practiced with its equipment and accessories. An LPG cylinder-making plant is limited to have expected quality standards. These LPG cylinders are metallic so hazards of getting degenerated due to corrosion are determined and so surface processing like paint, primers, Aluminum spray or zinc spray, etc. required to be applied to cope up this problem. Zinc sprayed LPG cylinders that are painted afterward do not need an inspection at least for a period of 11-16 years. Worldwide LPG cylinder & tank manufacturers are doing zinc spray, so quality matters for these cylinders have come in the comfort zone.

But investigations on LPG have open more extra scopes where this gas can be used and then increasing residents have forced manufacturers to produce more gas which eventually requires increment in cylinder production so now quantitative quality has become a serious concern. Airo Shot Blasting Equipment, India has assisted various LPG cylinder manufacturers by providing them zinc spray booth.

Recently Airo Shot Blasting has manufactured a complete automatic zinc spray booth for one of the largest cylinder manufacturers in India, this system needs personal invasion only for loading and unloading LPG cylinders and for the supervision of the process.

LPG Cylinder Blasting Booth

LPG Cylinder Blasting Booth is utilized to consequently clean the outside of the LPG cylinders by blasting the coarseness material coming from the turbines of the machine in a limited chamber. The LPG cylinders get shot impacted as they go through the blasting chamber on the base of the machine. The cylinders likewise get pivoted on the rollers as they go through to guarantee the cleaning of the total surface.

LPG Cylinders, LPG Cylinders are taken care of into the work bureau on dia-bola rollers. The cylinders turn while pushing ahead and shot impacted inside the impact chamber. The different limits of machines to suit various sizes of LPG Cylinders can be made. We have additionally made an overhead transport type machine with 6 shoot wheels to clean the cylinders, subsequent to blasting the cylinders are passed on to a metal splash booth on a similar transport for metal covering.

LPG Cylinder Blasting Booth is composed of:

1. Blasting Chamber
2. Lower cabin with the helical mover
3. LPG Cylinder Rotation and Moving System
4. Elevator
5. Sift & Separator
6. Dry Filter Unit (dust collector)

Standard Accessories for LPG Cylinder Blasting Booth:

• Blasting Cabinet with Inventory Door, Bucket Elevator, Abrasive Cleaning System, Abrasive Storage Silo.
• Automatic Abrasive Control Valve cum sound reducer.
• One /Two Numbers of Blast Wheel Assembly entire unit with bearing housing and motor and mounting plate.
• Cabinet Liner Manganese Steel Liner in size 12 mm indirect blast zone remaining area lined with rubber liner 6 mm thick.
• Fabric Bag Dust Collector with a dynamically balanced blower unit with ducting to keep Dust Collector about 1 meter away from Blast Cabinet. Ducting has a damper valve to regulate suction. The automatic Mechanical Shaker unit is provided for Dust Bags.
• Independent Cubical Control Panel with ammeter and Voltmeter and timers, push-button, contactor, thermal overload relays with inbuilt single phase preventer, overload protection, HRC fuses, indicating lamps and main isolator, etc.
• Electrical Motors Various motors as items in the technical term sheet having TEFC Construction 3 phase, 415 volts, 50 cycles, ABB/CG make only. Generally as per enclosed Technical Specification Sheet