Thermal Spray Equipments
From ₹70,000 *
Indicative range: 70K - 7 Lakh
An arc spray gun melts twin wires with an electric arc for fast, high-bond metal coatings on large industrial surfaces. ISO-certified manufacturer; worldwide shipping available. Get a free quote today or call now for pricing.
Usually replies within one business day · Manufacturer in Jodhpur, India
Specifications
| Type | Electric |
| Spray Process | Twin-wire Arc Spraying |
| Wire Material | Zinc, Aluminium, Zinc-Aluminium, and other compatible wires |
| Wire Diameter | Typically 1.6 - 2.5 mm |
| Wire Feeding | Motorized twin-wire feed |
| Power Supply | DC power source, typically 25-40 V |
| Accessories | Gun Mounting Stand, Wire Pool Stand, Safety Wear, Air Filter |
Application
Highlighted use-cases so you can quickly match the machine to your job.
An arc spraying gun is commonly used in steel structures, bridges, storage tanks, pipelines, marine and offshore equipment, boilers, heat exchangers, industrial repair, and wear-resistant coating applications. It is particularly suitable for applying zinc, zinc-aluminium, and other metallic coatings for corrosion protection, surface rebuilding, and functional performance.
An arc spray machine is used to apply zinc and zinc-aluminium coatings on steel bridges, structural frames, and other fabricated steelwork. These coatings provide protection against atmospheric corrosion and help extend component service life.
Arc spraying is used on suitable storage tanks and pressure vessels to apply protective metallic coatings. The coating system can be selected according to the operating environment and required corrosion protection.
Pipelines and pipe spools can be arc sprayed with protective metal coatings to improve resistance to corrosion and environmental exposure. It is suitable for industrial piping components requiring durable surface protection.
Arc spray coating is widely suited to marine, offshore, and coastal steel structures exposed to moisture and salt-laden environments. Zinc or zinc-aluminium coatings can provide sacrificial corrosion protection.
Suitable arc spray materials can be applied to selected boiler and heat-exchanger components requiring surface protection. Coating selection depends on temperature, operating conditions, and the required performance.
Arc spraying can be used for repair and dimensional rebuilding of selected worn components by depositing additional metal onto the surface. The deposited layer can then be machined to the required dimensions.
Arc spraying can apply metallic coatings where electrical or thermal conductivity is required. The coating material and thickness can be selected according to the component and application.
Arc spray systems provide an economical method of applying metallic coatings to components exposed to surface wear and abrasion. The appropriate coating material can improve surface durability while reducing the need for complete component replacement.
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Product details
An Arc Spray Gun is an industrial thermal spray system that uses an electric arc to melt two metal wires and compressed air to atomize and deposit the molten metal onto a prepared surface. It is widely selected for fast zinc, aluminium, and zinc-aluminium coatings, particularly for corrosion protection and functional surface treatment of large steel components. Airo Shot Blast Equipments manufactures and supplies Arc Spray Guns in Jodhpur, India, with solutions for industrial metalizing, corrosion protection, wear-resistant coatings, and surface rebuilding. The system operates without process oxygen or fuel gas, using electricity and atomizing air for the spray process. Contact us for arc spray gun price, technical specifications, availability, and a customized quotation based on your application and production requirements.
An arc spray gun is a thermal spray gun that feeds two electrically charged wires toward each other. When the wire tips meet, an electric arc forms and melts them. A jet of compressed air strips off the molten metal and sprays it onto the workpiece, where it cools into a dense, firmly bonded coating.
It uses only electricity and atomising air, so no oxygen or fuel gas is needed. The coating wire must be electrically conductive, which suits zinc, aluminium, zinc-aluminium, copper, bronze and many steels.
| Feature | Arc Spray Gun | Flame Spray Gun |
| Heat source | Electric arc | Oxy-fuel flame |
| Gases needed | Compressed air only | Oxygen + fuel gas + air |
| Power needed | DC power source | None for the flame |
| Wire | Two conductive wires | One wire (or powder) |
| Spray rate | High | Medium |
| Coating bond | Stronger | Good |
| Portability | Needs power source | Very portable |
| Starting price | From ₹70,000 | From ₹45,000 |
| Best for | Large-area, high-volume corrosion coating | On-site work, non-conductive wires, lower start-up cost |
Short answer: Choose an arc spray gun for large structures where speed and bond matter most. Choose a flame spray gun for portable field work, powder or non-conductive materials, or a lower starting budget. For hard alloys, see the Powder Flame Spray Gun.
The arc spray gun price in India starts from approximately ₹70,000, with an indicative range of ₹70,000 to ₹7 lakh, depending on the gun and wire-feed configuration, power source and accessories, manual or automated setup, order quantity, and delivery location. Airo Shot Blast offers application-specific Arc Spray Gun solutions and can provide the latest price, specifications, and quotation based on your coating requirements.
We are a manufacturer, supplier, and exporter of Arc Spray Guns in Jodhpur, India. Our electric arc spray systems use twin-wire arc spraying to apply zinc, aluminium, and zinc-aluminium coatings for corrosion protection, wear resistance, and industrial surface treatment. The Arc Spray Gun is available with motorized wire feeding and suitable accessories for industrial coating applications. We also provide all types of thermal spray guns, such as metalizing gun, flame spray guns, HVOF guns, and powder feeders, etc.
FAQs
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An arc spray gun applies zinc, aluminium, and other metal coatings to steel for corrosion protection, wear resistance, conductivity, and repair of worn parts.
Airo Shot Blast Equipments arc spray guns start at ₹70,000, with an indicative range of ₹70,000 to ₹7 Lakh.
An arc spray gun melts two wires with an electric arc and is faster for large areas. A flame spray gun melts wire or powder with an oxy-fuel flame and is more portable.
Zinc, aluminium, zinc-aluminium and other electrically conductive wires, typically 1.6–2.5 mm in diameter.
No. An arc spray machine needs conductive wire. For powders use a Powder Flame Spray Gun.
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