Metalizing Gun

Metalizing gun are mainly using for corrosion protection, sandblasting or grit blasting is a must before metalizing. Grit Blasting before metalizing create roughness so that melted zinc, aluminum, copper, moly wire droplets pour and stick. Metallizing Gun can be classified as a wire flame spray gun and powder flame spray gun, rod flame spray gun. Wires are many types for the metalizing gun, we suggest coating wire, powder as per client application.

Metalizing Gun Price

Metalizing Gun price depends on the type of workpiece or component and the type of coating on the component. As per the application and workpiece of the customer, we suggest the type of metalizing guns. Today corrosion protection is the main issue for any mild steel component or structure after manufacturing. If Grit Blasting and Metallizing process on mild steel then life will be 8-9 times increase, so the cost of manufacturing process increases by addition of Metalizing Equipment then the customer should choose best thermal spray gun. Metalizing Gun Price Start from 40,000 to 50 Lakhs in India.

What is Metalizing Gun?

The Metalizing Gun is a name given to a thermal spray coating process that is utilized for coating metal on product surfaces. The resultant metallic coatings should be used for protective, decorative or functional purposes. These coatings are also known to be long-lasting(longevity), effective and highly versatile.

Coatings specialize in three types of metalizing processes:

• Electric Arc Spray Gun
• Powder Flame Spray Gun
• Wire Flame Spray Gun

Metalizing Gun Manufacturer

We are the largest metalizing gun manufacturer in India at the best price and cost-effective solution. We manufacturing all types of metalizing guns as per application. Following are the main types of thermal spray guns : 

Electric Arc Spray Gun

In Electric Arc Spray Gun, we utilize two metallic wires that are electrically energized with opposing polarity as the coating feedstock. This will cause them to throw a molten arc between each other. We will next inject insert gas or high-velocity air to trigger the atomization of the now-molten material and propel onto the substrate to form the coating. If you opt for the electric arc spray process, it can spray any type of metal that has melting points below 5530°C.

Depending on the thermal spray equipment being used and the material being applied, that Thermal Spray Coatings can provide metallic coatings with either semi-metallurgical bonds or mechanical bonds up to 5000 P-S-I. Distortion will not occur because the substrate is not exposed to a high temperature of over 1400°C.

Powder Flame Spray Gun

In Powder Flame Spray Gun, the basic principle of the heat source is the same as wire spray except that powders are fed through a flame and propelled by high-velocity oxygen or air onto a surface. As with the metalizing process, any powdered metal having a melting point below 3040°F. can be sprayed. This process is mainly used for abradable coatings and spray hard surfacing.

Wire Flame Spray Gun

In the Wire Flame Spray Gun process, we feed the spray material in wire form into a fuel gas-oxygen flame where it is melted by the heat temperature up to 5500°F  of that combustion. Compressed air is centered around the flame, atomizing the molten material into fine spherical particles and propelling these particles at high velocity onto the surface of the metal.

We can manipulate the atomization and the melting of metals with different melting points when we control the feeding rate of the wire through the flame. When you opt for this method, we can spray any wire as long as it features a melting point below 5500°F.

Advantages of Metalizing Guns

• To achieve insulation
• Resistance to corrosion
• Significant cost advantages
• Not subject to degrading
• Anodic protection of surface
• No cure time or temperature to limit metalizing
• Stronger adhesion than paint
• Longer lasting than paint