Thermal Spray Equipments
From ₹45,000 *
Indicative range: 45K - 5 Lakh
Powder Flame Spray Gun delivers high-performance thermal coating application with exceptional deposition efficiency for protective surfacing. Available from ₹ 45 K to ₹ 5 lakh. Get a custom price quote today!
Usually replies within one business day · Manufacturer in Jodhpur, India
Specifications
| Product | Powder Flame Spray Gun |
| Feed Material | Metallic / Ceramic / Alloy Powder |
| Fuel Gas | Acetylene / Propane / LPG / Hydrogen |
| Oxygen Pressure | Approx. 2–7 Bar |
| Fuel Gas Pressure | Approx. 0.5–3 Bar |
| Compressed Air Pressure | Approx. 2–6 Bar |
| Coating Thickness | Approx. 50–500 µm |
| Flame Type | Oxy-Fuel Flame |
| Cooling System | Air Cooled |
| Gun Body Material | Brass / Aluminium Alloy / Steel Components |
| Weight | Approx. 1–3 kg |
| Hose Kit | (Twin hose for Oxley-Fuel & Air Hose 7 Mtr. Long) |
| Accessories | Air Control Unit, Gas Flowmeter 2GF, Gun Mounting Stand, Regulator Oxygen & L.P.G, Safety Wears, |
Application
Highlighted use-cases so you can quickly match the machine to your job.
A Powder Flame Spray Gun is widely used in coating, automotive, aerospace, paper, printing, and industrial repair applications for corrosion protection, wear resistance, surface rebuilding, and dimensional restoration. It can apply metallic, ceramic, alloy, and other suitable powders to components requiring protective or functional coatings.
Powder Flame Spray Guns are used to apply protective metal coatings to steel components exposed to moisture, chemicals, weather, and other corrosive conditions. The coating forms a protective surface layer that helps improve service life.
Flame spraying can deposit suitable coating materials onto shafts, rollers, sleeves, pump components, and other wear-prone parts. This helps improve surface durability and resistance to mechanical wear.
A powder flame spray system can be used to rebuild worn or undersized component surfaces by depositing additional coating material. The sprayed layer can then be machined to achieve the required dimensions and finish.
Flame spray coatings can be selected for components exposed to elevated temperatures and oxidation. Suitable coating materials help provide an additional protective layer for demanding operating environments.
Powder flame spraying can be used on suitable components where surface fouling or material build-up affects performance. The appropriate coating can help modify surface characteristics and improve resistance to unwanted deposits.
Powder flame spraying can deposit different coating materials or compositions to create surfaces with specific functional properties. This approach can be used where the surface requires different characteristics from the underlying component.
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Product details
A powder flame spray gun feeds metallic, ceramic, or alloy powder into an oxy-fuel flame, melts it, and sprays it onto a prepared part. The result is a dense layer such as silver-grey self-fluxing nickel alloy, dark grey tungsten carbide, white alumina ceramic, or golden bronze, built to resist wear, rust, heat, and oxidation. Airo Shot Blast Equipments is a manufacturer, supplier, and exporter in Jodhpur, India. We build the powder flame spray gun as a ready-to-use kit with hoses, flowmeter, regulators, and mounting stand.
A powder flame spray gun is a handheld thermal spray tool. Powder drops into an oxy-fuel flame, softens or melts, and compressed air carries the particles onto the workpiece where they bond and build up a coating. It is one of the lowest-cost ways to apply hard alloys, ceramics, and carbides, and it sprays both ferrous and non-ferrous parts.
Unlike a wire gun, which melts a metal wire, a powder gun can use many more materials because any metal, alloy, or ceramic available as powder can be sprayed.
| Powder type | Typical colour | Typical use |
| Metallic powders (steel, stainless, bronze, aluminium) | Silver-grey, golden bronze, bright silver | Repairs, buildup, corrosion protection |
| Self-fluxing alloys (nickel/cobalt based) | Silver-grey metallic | Wear and corrosion resistance, shafts, sleeves |
| Ceramic powders (alumina, zirconia, chromium oxide) | White, off-white, green (chromium oxide) | Heat, wear and electrical insulation |
| Tungsten carbide powder | Dark grey to black | Abrasion and erosion resistance |
| MCrAlY powders | Metallic grey | High-temperature and oxidation protection |
| Feature | Powder Flame Spray Gun | Flame Spray Gun (wire) | Arc Spray Gun |
| Feed material | Powder | Wire (or powder) | Two conductive wires |
| Material choice | Widest: metals, alloys, ceramics, carbides | Zinc, aluminium, copper, other wires | Conductive wires only |
| Best for | Wear, repair, hard coatings | Zinc/aluminium anti-rust coating | High-volume corrosion coating |
| Power needed | No electricity for the flame | No electricity for the flame | Electric supply |
| Starting price | From ₹45,000 | From ₹45,000 | From ₹70,000 |
Short answer: Choose a powder flame spray gun when you need wear-resistant alloys, ceramics, or carbides. Choose a wire gun for plain zinc or aluminium anti-rust work.
We are a manufacturer, supplier, and exporter of Powder Flame Spray Guns, zinc spray guns, metalizing gun, and metal spray guns in India. We provide Flame Spray Systems and thermal spray equipment for corrosion protection, wear-resistant coatings, and industrial surface treatment. Our product range also includes sand blasting machines, shot blasting machines, grit blasting machines, wheel blasting machines, wet blasting machines, dust collectors, blast rooms, and abrasive blasting media for complete surface preparation and coating requirements.
FAQs
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It applies alloy, ceramic and carbide powder coatings to protect parts from wear, corrosion and heat, and to rebuild worn components.
Airo Shot Blast powder flame spray guns start at ₹45,000, with an indicative range of ₹45,000 to ₹5 lakh, depending on the model and kit.
A powder gun sprays a much wider range of materials, including ceramics and carbides. A wire gun is mainly used for zinc, aluminium and copper.
The 5 PM-II has a built-in canister. For steadier feed and higher rates, the 6 PM-II is used with a powder feeder such as the MPF-700.
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