01
Corrosion Protection
Flame spray guns are widely used to apply protective metal coatings that help protect industrial components against corrosion and environmental exposure.
Thermal Spray Equipments
Flame Spray Gun
Manufacturer
Available in Stock
From ₹45,000 *
Indicative range: 45K - 5 Lakh
Flame spray gun applies molten wire coatings for wear-resistant, corrosion-proof surface protection on industrial components. ISO-certified manufacturer, worldwide shipping available. Request a free quote or call now for pricing.
Usually replies within one business day · Manufacturer in Jodhpur, India
- Manufacturer Airo Shot Blast, Jodhpur
- Business Leading Supplier & Exporter · Trustseal Verified · ISO Certified
- Payment 100% T/T, NEFT, RTGS
Specifications
Technical overview
| Spray Material | Metal Wire / Powder |
| Fuel Gas | Acetylene / Propane / LPG / Hydrogen |
| Hose Kit | Twin hose for Oxy-Fuel & Air Hose 7 Mtr. Long |
| Accessories | Air Control Unit, Gas Flowmeter 2GF, Gun Mounting Stand, Regulator Oxygen & L.P.G., Safety Wears |
| Brand | Airo Shot Blast Equipments |
| Oxygen Pressure | Approx. 2 - 7 Bar |
| Fuel Gas Pressure | Approx. 0.5 - 3 Bar |
| Compressed Air Pressure | Approx. 2 - 6 Bar |
| Coating Thickness | Approx. 50–500 µm |
| Wire Diameter | Approx. 1.6–3.2 mm |
| Spray Pattern | Circular / Adjustable |
| Cooling System | Air Cooled |
| Gun Body Material | Brass / Aluminium Alloy / Stainless Steel Components |
Application
Where this product is used
Highlighted use-cases so you can quickly match the machine to your job.
Where Is a Flame Spray Gun Used?
A Flame Spray Gun is used in metalizing, corrosion protection, wear-resistant coating, industrial repair, technical coating, and surface treatment applications. It is particularly useful where molten metal wire or powder needs to be deposited onto a prepared component surface.
02
Zinc Metalizing
A zinc spray gun can apply zinc coatings to prepared steel surfaces for corrosion and weather protection. Zinc metalizing is used for industrial structures and components exposed to demanding environments.
03
Aluminium & Copper Coating
The equipment can be used for spraying suitable aluminium and copper materials where conductive, protective, or functional surface coatings are required.
04
Wear-Resistant Coatings
Flame spraying can be used to deposit suitable coating materials on components where improved surface durability and wear resistance are required.
05
Industrial Repair & Reconditioning
Thermal spray coatings can help restore or modify selected component surfaces before machining or finishing, depending on the material and application.
06
On-Site Metal Spraying
The relatively portable design makes a Flame Spray Gun suitable for certain on-site coating requirements where transporting large components to a fixed coating system is impractical.
Gallery
Product photos
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Next step
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Product details
About Flame Spray Gun
A flame spray gun is an industrial thermal spray equipment used to apply molten metal wire or powder onto component surfaces for corrosion protection, wear resistance, and technical coatings. Airo Shot Blast manufactures and supplies Flame Spray Guns in India, with models available for industrial coating applications and an indicative price starting from ₹45,000, depending on configuration and requirements.
What Is a Flame Spray Gun?
A flame spray gun is a thermal spray tool that feeds wire or powder into an oxy-fuel flame. The material melts, and compressed air carries the molten droplets onto the workpiece, where they cool into a layer of metal. It was the first thermal spray method developed, often called oxy-acetylene combustion spraying.
It can spray both ferrous and non-ferrous materials, and the coating takes its name from the metal used:
- Zinc spray gun: silver-grey anti-rust coating
- Aluminium spray gun: bright, heat-reflective coating
- Copper spray gun: reddish-brown conductive or decorative coating
How Does a Flame Spray Gun Work?
- Surface prep: Blast the steel to a clean, grey, rough, near-white (Sa 2.5) finish using a sand blasting machine or abrasive blasting machine.
- Ignite: Fuel gas and oxygen are lit at the gun nozzle. This is simple and quick.
- Feed: Wire is driven into the flame (or powder is fed in) and melts.
- Atomise: Compressed air breaks the molten metal into fine droplets.
- Deposit: The droplets hit the surface, flatten, and solidify into a coating of 50-500 µm.
- Seal (optional): A topcoat of epoxy, phenolic, acrylic, or silicone gives the coating a longer life.
Key Benefits of Our Flame Spray Gun
Technical
- Easy to operate and to ignite
- Handles both hard and soft wires
- Extension modules are available for internal bore work
Economic
- Lower starting cost than arc spray or HVOF systems
- High deposit efficiency with low-melting metals like zinc and aluminium
- Low maintenance design keeps running cost down
Operational
- Portable, so it suits on-site and field spraying
- High spray rate with low gas consumption
- Can spray non-conductive wires
- Less fine dust, so overspray is less flammable or explosive
Flame Spray vs Arc Spray vs Powder Flame Spray
| Feature | Flame Spray Gun | Arc Spray Gun | Powder Flame Spray Gun |
| Heat source | Oxy-fuel flame | Electric arc | Oxy-fuel flame |
| Feed material | Wire (or powder) | Two conductive wires | Powder |
| Starting price | From ₹45,000 | From ₹70,000 | From ₹45,000 |
| Power needed | No electricity for the flame | Electric supply | No electricity for the flame |
| Portability | High | Medium | High |
| Best for | On-site zinc/aluminium work, general coating | High-volume production | Powder alloys, hard-facing |
How to Choose the Right Flame Spray Gun
- Coating metal: zinc, aluminium, or copper, in wire or powder form.
- Wire size: confirm 1.6-3.2 mm compatibility.
- Fuel gas: choose acetylene, LPG, propane, or hydrogen based on your site supply.
- Job size: field repair or full production line.
- Surface prep: pair the gun with a grit or sand blasting machine. A clean, rough steel surface is what makes the coating stick.
- Accessories: confirm the hose length, flowmeter, regulators, and stand you need.
Why Buy a Flame Spray Gun from Airo Shot Blast Equipments?
- Direct manufacturer and exporter in Jodhpur, Rajasthan
- ISO certified, GST-verified, 18 years' experience
- Complete kit supplied with the gun
- Custom builds and spares support
- Pan-India and export shipping by air, sea, and land, with documentation handled in-house
- Payment: 100% T/T, NEFT, RTGS, IMPS
- One supplier for the spray gun, Zinc Spray Booth, blasting machines, and compressors
Flame Spray Gun Price in India
The flame spray gun price in India starts from approximately ₹45,000, with an indicative range of ₹45,000 to ₹5 lakh. The final price depends on the wire or powder model, fuel gas type, accessory kit, automation or mounting options, order quantity, and delivery location. Contact us for the latest price, specifications, availability, and quotation based on your application requirements.
We are a manufacturer, supplier, and exporter of wrie flame spray gun, zinc spray gun, and metalizing guns in India. We provide reliable Flame Spray System Equipment for corrosion protection, wear-resistant coatings, and industrial surface treatment. Our product range also includes Powder Flame Spray Guns, Arc Spray Guns, HVOF gun, Sand Blasting Machines, Shot Blasting Machines, Grit Blasting Machines, Dust Collectors, Blast Rooms, and Abrasive Blasting Media.
FAQs
FAQs about Flame Spray Gun
Compare this model, request pricing, and understand how it fits your process.
What is a flame spray gun used for?
A flame spray gun applies molten metal coatings such as zinc, aluminium or copper to steel parts for corrosion protection, wear resistance and part repair.
What is the price of a flame spray gun?
Airo Shot Blast flame spray guns start from ₹45,000. The indicative range is ₹45,000 to ₹5 Lakh depending on configuration.
Is a flame spray gun the same as a zinc spray gun?
A zinc spray gun is a flame spray gun used with zinc wire. The same equipment can spray aluminium or copper with the right setup.
What coating thickness can I get?
Approximately 50-500 µm, depending on material, passes and technique.
Do I need to abrasive blasting the surface first?
Yes. Blasting the steel to a clean, rough, near-white finish first so the coating bonds well.
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