Thermal Spray Wires/Powder
1 lakh - xxxxxxxxxx *
Thermal Spray Wire & Powder supplies high-grade metallurgical alloys and compounds for superior surfacing, rebuilding, and wear protection. Request your custom grade and pricing quote today!
Usually replies within one business day · Manufacturer in Jodhpur, India
Specifications
Application
Highlighted use-cases so you can quickly match the machine to your job.
Thermal spray wire and thermal spray powder are used in automotive, aerospace, marine, power generation, oil and gas, and industrial manufacturing for corrosion protection, wear resistance, surface restoration, and specialized metal coatings. Common applications include bridges, pipelines, tanks, shafts, rollers, pumps, valves, bearings, and heavy machinery components. Materials such as silver-grey zinc wire, bright silver aluminium wire, reddish-brown copper wire, golden-yellow aluminum wire, and silver-white Babbitt wire are selected according to the required coating properties, substrate, and thermal spray process.
Zinc and aluminium thermal spray coatings are used on suitable bridges, towers, and structural steel to help protect prepared surfaces from atmospheric corrosion. The material is selected according to the service environment and required protection system.
Thermal spray wire is used to apply protective metallic coatings to compatible pipelines, storage tanks, and steel vessels. Proper surface preparation and coating selection are important for long-term performance.
Aluminium, zinc, aluminium bronze, and other suitable alloys can be used for coating selected marine and offshore components. The correct material depends on exposure conditions, substrate compatibility, and the required corrosion or wear protection.
Thermal spray wire and powder are used to coat or restore selected automotive and engineering components. Depending on the material, applications may include wear resistance, surface rebuilding, and friction-related performance.
Suitable thermal spray materials can help restore dimensions or improve the surface properties of selected shafts, rollers, pump components, and valves. Material selection depends on the type of wear, operating conditions, and required finish.
Specialized alloy wires and powders are used for selected power-generation components, boiler tubes, and industrial equipment exposed to heat, oxidation, or corrosion. The coating must be appropriate for the operating temperature and service environment.
Suitable stainless steel and other alloy wires are used to restore or coat compatible printing rolls, shafts, and machinery components. The required surface finish and dimensional accuracy should be established before choosing the material.
Selected Babbitt and molybdenum wire grades are used in specialized bearing and friction-related applications. The exact alloy and spray process must be compatible with the component design and service conditions.
Copper and selected aluminium-based coatings are used where electrical or thermal conductivity is required. The appropriate coating depends on the substrate, conductivity requirements, and the intended service conditions.
Thermal spray wire and powder can be used to rebuild or restore suitable worn components, helping recover dimensions or provide a functional surface. Not every component is suitable for thermal spray repair, so the substrate and repair procedure should be evaluated first.
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Product details
Looking to buy thermal spray wire and thermal spray powder at competitive prices for industrial coating, surface restoration, and wear protection? Airo Shot Blast Equipments is a manufacturer, supplier, and exporter in Jodhpur, India, offering a wide range of thermal spray coating materials for suitable arc spray, flame spray, and powder-based coating processes. Choose from alloy options such as zinc, aluminium, copper, aluminium bronze, stainless steel, nickel-based alloys, molybdenum, Babbitt wire, and thermal spray powders, depending on your application. Contact us for thermal spray wire prices, powder grades, available sizes, technical specifications, bulk orders, and customized quotations for deliveries across India and overseas.
Thermal spray wire and thermal spray powder are coating materials used to apply metallic, alloy, or other functional coatings onto prepared component surfaces. During thermal spraying, the feed material is heated by a suitable heat source and propelled onto the workpiece, where the deposited particles form a coating.
Thermal spray wire is commonly used in electric arc spray and wire flame spray systems, while thermal spray powder is used in compatible powder flame spray, plasma spray, HVOF gun, and other powder-based systems. The correct material depends on the spray equipment, substrate, operating environment, and required coating properties.
Aluminum wire produces a bright silver or silver-white coating and is used for corrosion protection in suitable industrial and marine environments. Applications may include steel structures, tanks, pipelines, and components exposed to atmospheric or elevated-temperature conditions, depending on the coating system.
Zinc-aluminium wire combines zinc- and aluminium-based coating characteristics to protect suitable steel surfaces against corrosion. The resulting finish is generally silver-grey, and the coating is used on compatible structural steel and industrial components.
Zinc wire is commonly used to apply a silver-grey metallic coating to prepared steel surfaces. It is selected for atmospheric corrosion protection on suitable structures, tanks, pipelines, and industrial components.
Copper wire can produce a reddish-brown metallic coating and is selected for applications where copper's electrical or thermal conductivity is useful. Suitability depends on the component, coating thickness, and required performance.
Aluminium bronze wire can produce a golden-yellow to bronze-coloured finish. It is used in selected applications requiring wear resistance, reduced friction, or corrosion resistance, including suitable marine and industrial components.
Stainless steel wire, including suitable 304/304L and 316/316L grades, is used for coatings intended to provide corrosion resistance or restore selected component surfaces. The final appearance is generally metallic silver-grey, depending on the grade and finishing process.
Nickel-based alloy wire, including nickel-aluminium and other suitable alloy grades, is used for bonding layers, oxidation resistance, component restoration, and specialized industrial coatings. Its appearance may range from metallic grey to silver-grey, depending on the material and coating condition.
Molybdenum wire is used in selected wear-resistant and friction-related coating applications, including suitable piston-ring and machine-component applications. As-supplied wire may have a black or dark-grey surface, while the appearance of the deposited coating can vary with the process.
Babbitt wire is a soft bearing-alloy material commonly associated with a bright silver-white metallic appearance. Suitable grades may be used for specialized bearing-surface applications, subject to alloy specifications and an approved coating or repair process.
Thermal spray powder is used in compatible powder-fed coating processes to deposit alloy, metallic, carbide, or ceramic materials. Depending on the selected grade, powder coatings can be designed for wear resistance, corrosion protection, thermal performance, or surface restoration. Confirm the available powder composition, particle-size range, and process compatibility before ordering.
Below is the full list of Thermal Spray Wire & Powder offered by Airo Shot Blast Equipments. If you can't find the product that you are searching for, please contact us directly.
| Airoshot Code | Description |
|
Size | Application | ||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Iron-Based | ||||||||||||
| AIRO-01FE | SS420 | 60T | 720 | Metcoloy2 | 1.6/2.0/3.17mm | Machine elements, wear resistance | ||||||
| AIRO-02FE/AIRO-002FE | SS304/304L | 80T | 710 | Metcoloy1 | 1.6/2.0/3.17mm | Corrosion resistance, print rolls, restoration | ||||||
| AIRO-03FE/AIRO-003FE | SS316/316L | 85T | 710 | Metcoloy4 | 1.6/2.0/3.17mm | Corrosion resistance, print rolls, shafts | ||||||
| AIRO-04FE | FeCrAl | Alcro | 731 | 1.6/2.0mm | Boiler tubes, dimension restoration | |||||||
| ASB-01FE | FeCrBSi(P) | 95MXC | 273 | 1.6/2.0mm | Boiler tubes, Tubes shields | |||||||
| ASB-02FE | FeCrNiB(P) | 96MXC | 1.6/2.0mm | Corrosion resistance, print rolls, restoration | ||||||||
| ASB-03FE | Tugsten Carbide(P) | 97MXC | 297 | Duocor | 1.6/2.0mm | Boiler tubes, dimension restoration | ||||||
| ASB-04FE | LCr Carbide(P) | 98MXC | 223 | 1.6/2.0mm | Corrosion resistance, print rolls, restoration | |||||||
| ASB-05FE | FeAl | 35MXC | 50 | 1.6/2.0mm | Machine elements, wear resistance | |||||||
| ASB-06FE | HCr Carbide(P) | 226 | Sm8222 | 1.6/2.0mm | Corrosion resistance, print rolls, restoration | |||||||
| Copper-Based | ||||||||||||
| AIRO-01CU | Pure Copper | 1.6/2.0/3.17mm | Seawater desalting, ship-building, oil refinery | |||||||||
| AIRO-02CU | CuSn1 | 05T | 1.6/2.0/3.17mm | Low coefficient of friction, high friction properties | ||||||||
| AIRO-03CU | CuAl8 | Sprabronze AB | 1.6/2.0/3.17mm | Corrosion reduces friction | ||||||||
| AIRO-04CU | CuAl10 | 10T | 590 | Sprabronze AA | 1.6/2.0/3.17mm | Coated steel in machinery | ||||||
| Zinc & Aluminum-Based | ||||||||||||
| AIRO-01AL | Pure Al | 01T | 699 | Aluminum | 1.6/2.0/3.17mm | Corrosion resistance, electric conductivity | ||||||
| AIRO-11AL | Pure Al Grade 1100 | 1.6/2.0/3.17mm | Corrosion resistance, electric conductivity | |||||||||
| AIRO-ZN | Pure Zn | 02Z | 540 | Zinc | 1.6/2.0/3.17mm | Corrosion resistance, electric conductivity | ||||||
| AIRO-85AL | ZnAl85/15 | 02A | Zn/Al | 1.6/2.0/3.17mm | Corrosion resistance, electric conductivity | |||||||
| AIRO-ALMg5 | ZnAl85/15 | Metco AlMg | 1.6/2.0/3.17mm | Corrosion resistance, electric conductivity | ||||||||
| Nickel-Based | ||||||||||||
| AIRO-NI955 | NiAl95/5 | 758 | 885 | 8400 | 1.6/2.0/3.17mm | Bond coat, turbine engine part buildup | ||||||
| AIRO-NI800 | NiAl80/20 | 06C | 821 | 8450 | 1.6/2.0/3.17mm | Oxidation and heat resistant coating | ||||||
| AIRO-NI400 | Monel400 | 70T | 877 | Monel | 1.6/2.0/3.17mm | Restoration, rools, sea water service | ||||||
| Other Based Alloy | ||||||||||||
| AIRO-MO | Molybdeum Wire | 13T | 899 | Sprabond | 1.6/2.0/3.17mm | Corrosion & wear, piston rings | ||||||
| AIRO-BAT | Babbitt Wire | 04T | 542 | Sprababbitt | 1.6/2.0/3.17mm | Bearings, solderable connections | ||||||
| AIRO-SN | Tin Wire | 02W | 549 | Metco | 1.6/2.0mm | Solderable surface for electrical components | ||||||
| AIRO-TI | Ti Wire | 14T | 8400 | 1.6/2.0mm | Medical equipment | |||||||
Before placing an order, consider the following factors:
Contact us if you need assistance identifying a suitable thermal spray wire or thermal spray powder for your process.
The thermal spray wire and thermal spray powder price in India varies according to the material, alloy composition, wire diameter or powder particle size, grade, order quantity, packaging, and delivery location. Zinc, aluminium, copper, stainless steel, nickel-based alloys, molybdenum, Babbitt, and specialized powder materials can have significantly different prices. For an accurate comparison, share your required material, specifications, quantity, and application with us to receive the latest price, availability details, bulk order rates, and a customized quotation.
Airo Shot Blast Equipments is a manufacturer, supplier, and exporter based in Jodhpur, Rajasthan, India, offering thermal spray materials and related industrial coating equipment. Our product range includes thermal spray wire, metalizing wire, zinc wire, aluminium wire, Babbitt wire, molybdenum wire, thermal spray powder, thermal spray guns, arc spray guns, flame spray guns, HVOF equipment, and powder feeders, subject to availability.
We support buyers seeking materials for industrial corrosion protection, wear-resistant coatings, surface restoration, and specialized thermal spray applications. Share your coating requirements to confirm material compatibility, available sizes, packaging, and delivery options.
Request a quotation today for thermal spray wire and powder pricing, technical specifications, bulk supply, and export enquiries.
FAQs
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Thermal spray wire is used as feedstock in compatible arc spray and wire flame spray systems to apply metallic or alloy coatings. Common objectives include corrosion protection, wear resistance, and restoration of selected component surfaces.
Thermal spray powder is used in compatible powder-fed coating processes to deposit metallic, alloy, carbide, or ceramic materials. The specific application depends on the powder grade and the spray system.
Choose the material based on the substrate, coating objective, operating environment, spray equipment, and required coating properties. Confirm the wire diameter or powder specifications with the equipment supplier before ordering.
Pricing depends on the material grade, composition, dimensions, quantity, packaging, and delivery location. Contact us for current pricing and a quotation based on your specifications.
The product listing includes multiple wire diameters for many materials, including 1.6 mm, 2.0 mm, and 3.17 mm options, subject to the particular grade and availability. Confirm your required size before ordering.
Yes, you can contact us with your material requirements, specifications, order quantity, and delivery location to check availability and request a bulk-supply quotation.
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