Shot Blasting Machine

Shot blasting machine in India is made in such a way that it suits small to big foundries. Components are loaded on a rotary table and get cleaned either by a portable shot blasting machine or stationary shot blasting machine in India. A swing table shot blasting machine for sale can be supplied in one/ two doors with the table. In the case of a double door shot blasting machine manufacturer in India, one door can be used for the shot blaster and the second door for loading & unloading at the same time & vice versa.

This type of airless shot blasting machine manufacturer is useful where a single side is to be shot blasted at a time. The machine is equipped with a high-performance centrifugal blast wheel. The abrasive media are thrown upon the workpieces kept on the table by this wheel. The abrasives are transferred by a screw conveyor into the boot of the elevator. Clean abrasive gravitate down into the wheel for blasting purposes. Hence the machine is most economical in operation. Dust collector options are available, i.e. fabric, cartridge type. The machine is available with various optional features like abrasive replenishes, rotary screen separators, second door, electronic brake system for blast wheels, program-logic control system, time control, sound reducers, etc.

Components of Shot Blasting Machine in India 

Shot Blast Cabinet & Liners: The shot blasting cabinet shall be fabricated from thick heavy-duty prime quality mild steel plates supported by strong rolled structure welded construction and engineered suitably for strength and rigidity to ensure the sturdiness of equipment. This robust rolled shot blasting machine manufacturer in India structure with a thick plate foundation shall hold the machine &  help to control the vibration. The blast cabinet bottom shall be provided with mild steel perforated floor for the protection against abrasion wear Vestibules shall extend beyond the inlet and exit slots of the blast cabinet of the shot blasting room. The spent abrasive media trapped within the exit vestibule should be returned to the main abrasive system through shot blasting equipment.

The abrasive media for the shot blasting machine manufacturer in India shall get rebounded by the shot blast cabinet direct & indirect manganese steel (11-14% manganese) wall liners of min. 20 mm thick. Provision shall be there for replacement of these liners shot blaster, as and when the liners get worn out.

Provision shall be made to avoid wearing out of fastener heads inside shot blasting machine for sale blast cabinet by providing countersink and manganese hardening of bolt heads.  Test certificate for manganese hardening shall be provided from the original shot blasting machine manufacturer in India.

Shot Blaster Wheel Assembly: One No. of shot blaster wheel station shall be mounted on 20mm thick heavy-duty prime quality steel plate and strategically around the cabinet and the pass-line of the work. The unit shall consist of fabricated steel shots casing having the installation of different alloy Mn steel liners(like HUB SIDE LINER, CONTROL CAGE LINER, TOP AND END LINER), rotor, blades, control cage, impeller, and feed spout. The rotor shall be made out of EN grade material duly hardened (test certificate to be provided). The drive system of the shot blaster wheel (rotor) shall have a set of self-lubricated and self-aligning pedestal bearings. The rotor shall be dynamically balanced.

The drive shaft of the shot blaster wheel shall be made out of EN-grade material and duly precision ground to the finest accuracy. The fabricated casing of shot blaster wheel assembly shall be designed for an easy opening through bolts/levers for examination of various liners and parts of the wheel assembly. The shot blaster wheels will generate kinetic energy to strike the abrasive on the job surfaces. The shot blaster wheels shall continuously be in running condition and only abrasive control valves shall be opened or closed at the time of blasting cycle start & stop respectively. The shaft of the shot blaster wheel shall run in self-aligning and sealed bearings which can absorb the extra vibration of the blast wheel.

The shaft of a rotor shall ensure the full safety of the electric motor from any kind of excessive load. Ingress of shots into the electric motor with the passage of time shall be prevented to avoid a short circuit of the electric motor. Shot blasting machine manufacturer follows all instruction which belongs to shot blasting machine in India wheel assembly process.

Abrasive Recycling System of shot blasting machine in India: Bucket Elevator & Media Separator Unit: The transferred abrasives(such as copper slag, steel shot, steel grit, aluminum oxide, glass beads, cut wire shot, plastic abrasive media, tungsten carbide powder, and many others) shall be elevated to the elevator head section at the desired height with the help of seamless buckets mounted on fabric plied rubber belt as a shot blasting equipment. Tensioning arrangement of the elevator belt for removal of tensioned belt length shall be provided at the top portion of the elevator, to avoid slippage of the belt. The elevator head pulley rotation shall throw the abrasives centrifugally to the media separation unit. The separator shall then continuously segregate usable abrasive from unusable abrasive & debris.

The usable abrasives then get transferred into the hopper for sufficient abrasive storage. The inspection window shall be provided to inspect the belt condition & replacement of the bucket.

Abrasive Controls in shot blasting machine: The abrasive media flow from the storage shot blasting machine price in India shall be controlled by an electro-pneumatic, solenoid-operated valve by a screw regulator, which feeds into shot blaster wheel units through the feed funnel. The rotational movement of the impeller shall constantly accelerate the incoming abrasives and feed them onto the blades of the rotor. In shot blasting machine manufacturer in India, the abrasive at high velocity is then thrown by the rotor onto the job.

The abrasive control valve shall be specifically designed to combat noise arising from the source by sealing the opening to the wheel. It shall have a completely enclosed unit that reduces the noise level of a shot blaster wheel. The abrasive control valve shall also modulate the volume of abrasive flowing to the shot blaster wheel.

Job Tumbling System: In shot blasting machine manufacturer, the components to be blasted are loaded onto the endless rubber belt of shot blasting machine for sale. Load Charging Capacity of Tumbler shall be 500 Kgs. / 10 Cubic Feet (min.). The conveyor belt shall tumble the components gently and ensures adequate exposure of the components in the shot blasting machine manufacturer in India, area for the defined time period.

Dust settling tank: Dust laden air shall pass through a duct connected to series of closed MS tanks -one having a minimum 600litre volume and another having a minimum 300litre volume of shot blasting machine for sale. Both the tanks are filled with water up to 70% of the total volume (called dust settling tank) before reaching the dust collector units per the schematic of the shot blasting machine manufacturer in India provided in the specifications. Heavier size pyrophoric dust gets collected in this dust-settling tank. Dust settling tank shall have inlet and outlet water ports to maintain water level inside this tank. The top lid of the tank shall be the detachable type for cleaning once a month. There shall be provision for water level indication through a sight glass or through a suitable level indicator. A mounting frame shall be provided along with the dust settling tank.

Dust Collection System or Dust Collector for shot blasting machine for sale: (Fabric Bag Dust Collector) The fabric bag type dust collector having a minimum 36 number of tubular filter bags shall be provided. The filter bag shall be of minimum 700GSM quality. The dust-laden air shall enter the dust collector through the side and pass into the settling and equalizing compartment. Heavier dust particles shall get settle down and the fine particles shall get filtered by a filter tube. The clean air shall finally get exhausted through the blower of the shot blasting machine for sale. The filter tubes shall have a mechanical shaking system to remove the accumulated dust from the filter bags. The dust shall get collected in the tray of the dust collector. The filter bags shall be made out of a satin woven filter cloth/Paper.

The seams shall be multiple stitched with heavy cotton thread which is connected to a separate part of the shot blasting machine in India. The shot blasting machine for sale, blower unit of the dust collector shall be dynamically balanced. The dust collector shall be fabricated in modular design and all the joints are perfectly sealed. The pyrophoric dust generated from the shot blasting shall be finally collected in the water-filled SS trays provided at the bottom of the dust collection unit for easy replacement.

Types of Shot Blasting Machine in India

• Rotary table shot blasting machine for sale is provided with one and two blast wheels, depending on component size. Regular table component sizes are from 650 mm to 2,400 mm and can process workpieces of a maximum of 1,500 mm height. The standard equipment of larger shot blasting equipment includes PLC, display, timer, automatic or manual mode, automatic starts of shot blasting wheels, working hrs counter, etc.
• Tumblast shot blasting machine for sale is used for the removal and segments are loaded against the countless rubber conveyor belt of the tumblast shot blasting machine for sale manually/ with loader composition. Then the entrance is being connected and a Tumblast shot blasting machine in India performance takes position. The abrasive media(such as copper slag, steel shot, steel grit, aluminum oxide, glass beads, cut wire shot, plastic abrasive media, tungsten carbide powder, and many others)  with special quickness falls simultaneously the tumbling segments and clarifies them. The rubber conveyor belt or the metallic conveyor shot blasting machine for sale the segments gently and assures suitable presentation of the elements. After the purification blast cycle is already over, the shot blaster wheel is shut off and doors are removed. The elements are relieved on the trolley bypassing the conveyor belt in a contrary inclination.
• Swing table shot blasting machine is applied for shot blasting of different part forms and dimensions, casts also forged components, pressed pieces, ferrous, non-ferrous, steel & metal component made from delicate elements. Shot blasting machine for sale model K does clean outside, desand casting, mix the surface (micro treatment), roughing the exterior surface prior to painting, etc. Rotary barrel shot blasting machine in India is particularly fit for use in small groups & special part production. All swing table shot blasting machine in India are provided with a large loading door which gives easy & quick loading. Components are placed on a swing table. The shot blasting machine in India, installation is strong and preserved with wear-resistant elements. Onward with effective blasting wheels made from wear-resistant materials, the machine is outfitted with a high-efficiency operation for continued rotation and cleaning of the shots.

Semi-Automatic Swing Shot Blasting Machine in India

• ST 750  - Small Capacity Shot Blasting Machine
• ST 1200 - Medium Capacity Shot Blasting Machine
• ST 1800 - Large Capacity Shot Blasting Machine 
• ST 2440 - Lage Capacity Shot Blasting Machine

Applications Swing table shot blasting machine

• Cleaning of castings and forgings.
• Descending and descaling of casting and forgings.
• Shot peening of heavily stressed components.
• Removal of heat-treated scales.
• Aesthetic finishing of dye casting of aluminum, zinc, and alloy steels.
• Preparation of surfaces for a protective coating

Spare Parts of Shot Blasting Machine

Shot Blasting Machine Price in India

Shot blasting machine price is low as compared to other, Our maas production of shot blasting equipment decrease shot blasting machine price. We provide all types of portable Shot blasting machine prices all over the world with the best quality. Along with shot blasting machine manufacturer, we are also a manufacturer of sand blasting machine, grit blasting machine, Blast rooms, suction blasting cabinets, acoustic chamber, acoustic chamber dust collectors, and all types of thermal spray gun. Our company has a product portfolio with the best shot blasting machine price in India. Our major market of shot blasting machine price is gulf countries like Dubai, Iran, Iraq, Qatar, Oman, and other countries are Australia, Shri Lanka, Bangladesh, China, Canada, etc.

Shot Blasting Machine Manufacturer in India

Airo Shot Blast is the leading Shot Blasting Machine Manufacturer in India and all over the world and supplies shot blasting equipment in all countries. Our mass Production increase quality and decrease shot blasting machine price. Shot Blasting equipment differs from sand blasting machine, because sand blasting machine is operated by air compressor, and shot blasting machine is operated by a shot blaster wheel.